how to preserve a bourbon barrel

We've received your email address, and soon you will start getting exclusive offers and news from Wine Enthusiast. The Whiskey: This is a quality whiskey from Heaven Hills expansive bourbon mash bill (78% corn, 12% malted barley, and 10% rye). To waterproof a half barrel, start by lining the inside of the barrel with a heavy-duty tarp. If you want, you can try adding a few drops of water to your neat bourbon. WebBourbon must be made of a grain mixture that is at least 51% corn. 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You will then need to store the barrel in a cool, dark place. Start by preparing your grains. 'It's a mess here': Homes in Newburg sustain damage after 2 tornadoes touch down, NWS Louisville confirms high-end EF1 tornado hit PRP apartment complex, Bluegrass Institute for Public Policy Solution, Kentucky House passes controversial bourbon barrel tax bill, Proposed bourbon barrel tax cut would take millions from Kentucky's school districts, other essential services, Kentucky Bourbon Trail attendance reaches record heights, Bullitt Co. Public Schools: $3 million loss overtime, Nelson Co. schools: $5 million loss overtime, Nelson Co. Sheriffs Dept. Kentucky taxes distillers at a rate of $0.05 per $100 in value. The commonwealth marked a fourth consecutive year filling more than 2 million barrels of bourbon. Its crazy to imagine that a passionate distillery team of just six folks can successfully supply bourbon across the U.S., isnt it? Mary graduated from the University of Mary Washington with a B.A. Small batch bourbon differs from both standard and single-barrel bourbons. Today, he gives amazing tours, and helps run our gift shop. Before you start aging your beer, wine or spirit, it is recommended that you soak your barrel. Reset your I've let a barrel sit for 2-3 months empty, but put hot water in it before and after, and made sure it stayed tight and sealed the whole time, from the bung, to the heads and the staves. When the bourbon goes in the barrel, it must be no more than 125 proof (62.5% alcohol by volume or ABV) then bottled at a minimum of 80 proof (40% ABV). Most A. Smith Bowman Distillery bourbons will have notes of oak, caramel, vanilla, or even a touch of spice. Mix, store.. drain.. screw the staves together at the bands when the barrel is wetted out and fully sealed. This bottle is a seven-year-old blend of barrels with a bourbon mash bill of 78% corn, 12% malted barley, and 10% rye, which just so happens to be Heaven Hills bourbon mash bill. To preserve a whiskey barrel, you will need to clean it out and then fill it with water. Now that youve got all your basics covered, its time to try some bourbon for yourself! Your email address will not be published. Goldfish, Comets, and Fantails are all excellent choices, but Koi necessitate a much larger area, so they should be kept in an aquarium with plants only. 111 Reade StreetNew York, NY 10013Phone:212-240-9194, Hours:Mon-Fri 4 pm - 4amSat 5 pm - 4amSun 4 pm - 2am, Bourbon Dry-Aged Ribeye: The Key To Tender Flavorful Steak. It is a new experience every time, but not in terms of quality. Using a steam generator, fill the barrel with steam at a temperature of at least 212 F. This may take Compared to single-barrel bourbon, small batch whiskey has a rounder, fuller flavor with lighter notes, like vanilla and fruit, as opposed to single-barrels typical tobacco and leather profile. Usually K-meta and Citric acid. Respect Beer. At this stage, the liquid is called wash.. Only whiskey produced in the United States can be called bourbon. Though hes the newly named Distiller for A. Smith Bowman, David is no stranger to the industry. Make sure the bung is firmly fastened to the body. Wherever help is needed around the Distillery, you can find him there. Make enough solution to fill up most of the barrel. It takes about four years for the compounds in the bourbon barrel to overpower the naturally occurring grain flavors in the bourbon. A level 1 char results from a quick 15-second burn, and this light charring provides aslight sweetness. The method of storage plays a role in bourbon flavor as well. Its a huge contributor to flavor, says ODriscoll. All bourbon ages in American white oak barrels. WebAn extended purge is best but at least get a layer of CO 2 at the bottom of the barrel. The law also creates a tax exemption for the bourbon industry, excluding social media marketing from taxation. Allowing the water to cool to about 140 F (60 C) makes this process a little less steamy. Lighter [Bourbons] are lighter on the palate.. All rights reserved. There are many types of whiskey, and bourbon is just one of them (in other words, all bourbon is whiskey, but not all whiskey is bourbon). This Rare Character bourbon selected by Founders Choice is a whiskey sourced from Indiana with all signs pointing to MGP. Barrel Prep Begin by rinsing out the barrel to remove any charred bits and pieces of wood that Although cleaning barrelsseems daunting, it can be boiled down tofew easy steps. This can unearth different flavors in the bottle. This will help wash the barrel, seal the staves and heads, and perhaps give it more life while you can put a beer in there. Pick up your glass, tilt it, and place your nose near the rim. Seal the barrel with a good quality sealant. The first step is grinding them and then mixing them with water. Our bottling line can comfortably accommodate six people, but we typically operate it with merely half of that. While he supports the new law, Waters said he understands the concerns coming from local governments.. It's a legitimate concern, but it's not a zero-sum game, he said. The ideal storage temperature for bourbon is between 55 and 65 degrees Fahrenheit. Kristen previously spent her days teaching the history of Mount Vernon to children at the historic home of George and Martha Washington. The best way to seal a barrel: after you get your barrel, you soak it in filtered water for a day, and look for leaks the barrel will stain where its leaking. You might believe that having high-quality barrels is enough to enrich your beer, wine or spirit, but theres more to it. A watertight wooden barrel can be made by following these steps: 1. For instance, one of the most sought after bourbon expressions is one which has been finished in a P.X. Thank You! The barrels used for bourbon are typically made from charred and aged American white oak, which is meant to last at least two years. Understanding all the unique elements of the barrel will give you a better idea of where all those flavorful notes come from and what goes into that distinctive taste in the bottle. I accept the barrel is likely dried out and needs a good hot water soak to swell and have any chance of holding liquid. WebHello all, recently returned from a trip to the bourbon trail with a freshly dumped bourbon barrel. Now that youve learned the basics ofkeeping your barrel in great shape, youshould visit our Barrel Care page for moretips. Watch for signs of leaking after the barrel has been full of water for two days. Extremely small batch bourbon means the bourbon you are drinking likely came from a small number of hand-selected bottles. Finally, seal the barrel with a lid or a piece of plywood. It's an anti-growth, anti-competitive tax, Jim Waters, CEO of the Bluegrass Institute for Public Policy Solution, said. Five very important distinctions: The first step in the distilling process is fermentation. The re-charring of the barrel will ensure that your product remains in good condition for an extended period of time. Now as our Operations Supervisor she provides oversight of distillery operations. Maker's stipulates that all wood used in their barrels must be dried, outside, for at least eight months, including one full summer. While Kentucky is well-known for their bourbons, it is not limited to the state. Pretty much every step outlined above affects the flavor in some way. You need to have a budget to purchase new barrels every time you make bourbon to replace the used ones, in compliance with US-mandated law. Now that you have purchased thebest barrel for your wine and spirits, you may be asking: whats next? The mash bill: In addition to the familiar corn sweetness found in most Bourbon, two other grains contribute flavor to the whiskey, in particular. The sealant helps to fill in the pores of the wood and creates a barrier between the whiskey and the outside world. Jim Beam: No Bourbon list would be complete without the venerable Beam. Next, drain the barrel and let it air dry for 24 hours. When the bourbon goes in the barrel, it must be no more than 125 proof (62.5% alcohol by volume or ABV) then bottled at a minimum of 80 proof (40% ABV). Filling it with water allows the moisture to soak into the wood, causing the wood pieces to expand and butt tightly against each other, effectively creating a waterproof seal around the entire barrel. Theres some good stuff there, too., Beams Noe says he employs a four-step process to assess a Bourbons quality, and he encourages consumers to do the same. If you use a formed-plastic liner, slide it into the barrel. Notifications can be turned off anytime in the browser settings. Finishing off a bottle of whiskey within two months is best, so bare that in mind when opening sealed bottles. Step 2: Make the bourbon mash. Most major distillers blend hundreds (if not thousands) of barrels together. You can keep this solution in your barrel for six months. When it comes to varnishing your barrel, make sure it is made of a low- VOC varnish or a natural varnish like beeswax. Assuming I am able to get it to hold liquid, is there any concern with the integrity of the barrel interior? It is recommended that you use barrel sealant or wax rub to seal the leak, or that you drip melt melted wax to the leak. All Rights Reserved. As our Distillery Events Associate, Michelle is responsible for supervising and facilitating all of our events. Under federal standards after Bourbon is distilled it must enter in to charred new oak barrels for aging at no greater than 125 proof (62.5%). House Bill 5 will gradually phase out the Commonwealths bourbon barrel tax by 2043. When aging spirits in a barrel, one of the most significant benefits is the preservation of the product, the prevention of mold growth, and the extension of its shelf life. Over her 30+ years with A. Smith Bowman Distillery, Debbie has taken on various roles including Bottling Line Worker, Krones Labeler Operator, and Bottling Line Foreman. For example, our John J Bowman Bourbon is an award-winning single-barrel bourbon with hints of toffee, leather, fig, and almond. It is critical to conduct thorough research before purchasing a whiskey barrel because of the many points of interest. For example, our Bowman Brothers small batch bourbon has distinct hints of vanilla, spice, and oak. I tell people, drink it any damn way you want, he says. You can soak for longer to make sure all holes are closed up. Barrel with No Drainage Holes 1. Making this type of bourbon is almost identical to standard bourbons but on a much smaller scale. When hes not immersed in all things oak-aged like bourbon, wine, or beer, you can find him at home playing his bass guitar or taking care of his snakes. : Founder Joe Beatrice scours the country for special barrels of Bourbon, then blends them in his Kentucky facility. A variety of items such as chairs, benches, fountains, sinks, and chandeliers can be made from them. So what makes bourbon a category of its own? 2. Each batch contains bourbon withdrawn from variousbarrels. Furthermore, by changing the bottom, you will be able to extend the life of your barrel. Heaven Hill: Headquartered in Bardstown, Kentucky, its brands includes Heaven Hill, Elijah Craig and Evan Williams. Make sure that the barrel is completely tight so that no water can leak in. The Barrel Broker provides a wide range of whiskey, wine, and rum barrels. You can fill the area with distilled water and unbleached flour, then cure and seal it by blowing the mixture over with a blow torch. Char layers are typically between 1/8-inch to 1/4-inch deep. The smaller the initial barrel count, the easier it is to control quality and especially consistency. The interior of bourbon barrels is set on fire in one of the last stages of the production process to produce an effect known as char. How to Make a Fountain Out of a Wine Barrel, Pond Liners Online: The Perfect Wooden Barrel Water Feature Lined with a Pond Liner, How to grow your own herb garden in any indoor or outdoor space, How to Convert a Whiskey Barrel to a Rain Barrel, How to Grow Strawberries on the Outside of a Barrel. Its heavier than air, so having that blanket down there and a nice, laminar flow will gently push that blanket up while you fill. Make sure you have a working bung in it. Bourbon doesnt have to be intimidating once you discover the intricacies of the ever-evolving world of these delicious spirits! Many people believe that if preserved properly, they can last for up to 20 years. You don't need to drain the water to apply the wax. The barrels used for bourbon are typically made from charred and aged American white oak, which is meant to last at least two years. All bourbon is whiskey, but not all whiskey is bourbon. Because the wine was tightly sealed, it didnt leak, and because it was porous, it allowed oxygen to pass through tiny channels. Pond Liners Online recommends adding a layer of aquatic compost with a fine layer of grit above that. The Kentucky Distillers Association (KDA) called the barrel tax a discriminatory tax., Ahead of HB 5s passage, KDA said, the success or failure of House Bill 5 will determine whether Kentucky's distilling industry continues to call the Commonwealth home, bringing jobs and tax revenue as it grows, or whether it is forced to look at other states for future growth or even potentially relocating existing facilities.. Sherry cask. 4. 6. Then we add our proprietary yeast strains, which convert the sugars into alcohol and carbon dioxide within a few days time. Charred bourbon barrels have their interiors exposed to an intense open flame that burns the wood at a temperature of 500 to 600 degrees Fahrenheit. The longer bourbon remains in the barrel, the more the barrel'sdistinct flavors willsaturate the bourbon. Close thebunghole immediately to seal the sulfur dioxide inside. Four Roses: This 132-year-old Kentucky distillery cranks out an excellent lineup of single-barrel and small-batch offerings. On the other hand, a level 4 char requires a 55-second burn. Mix a tablespoon of sodium percarbonate or sodacarbonateper gallon of water to make a cleaning solution. When shes not giving tours of our distillery, Michelle enjoys volksmarching, reading and rereading classics and adjusting to being an empty nester. Those can be a bit softer and sweeter, with flavors similar to white chocolate or cookie dough. Our bottling line fills and labels our award-winning spirits. Youll be able to age wine, beer, and spirits easily! Using this simple guide, you can arm yourself with the basic knowledge of bourbon, and have the groundwork to go from confused to connoisseur. Cut the staves (the individual pieces of wood that will make up the sides of the barrel) to the correct size and shape. The inside of the barrel is also lined with a layer of tar that further prevents any water from entering the barrel. Make a citric acid solution by dissolving 1 teaspoon of citric acid and 2 teaspoons of potassium metabisulfite in one gallon of hot water. The char level is a key differentiator that impacts the flavor of the finished bourbon. Let someone else go stand in line for the $300 bottle. Transitioning from grapes to grains, Andrea knows exactly how to lead a great tour and loves meeting new folks from Fredericksburg and beyond. Rickhouses store bourbon Filling the Barrel Just Half-Full! Micah has a passion for public speaking and enjoys learning about the chemistry and artistry that goes into distilling. The barrels' wood expands in the presence of liquid to create a watertight seal. Using cold water is another alternative, but this takes a long time for the wood to swell. You will then need to store the barrel in a cool, dark place. Woodford Reserve ages its whiskey in 1870 stone barrel houses. Use a measuring tape to make sure it is level all of the way around. The quality of the grain also matters, says Conor ODriscoll, master distiller at Kentuckys Heaven Hill. On the other hand, Bourbon is produced in the United States from corn mash, and its flavor develops from the surface of the barrels it is aged in. So, if a barrel of bourbon has been aging for 10-years, its owner has paid the barrel tax ten times. 5. Chars typically range from level 1 to level 4. A mother of four, Carrie likes to keep moving and enjoys learning about history, which suits her well for leading tours at the Distillery. Repeat the sulfur disc lighting process. The best way to prepare your barrel is to use hot water to soak the barrel. Fill 1/3 of the barrel with hot water for two hours. Sara has a background in theatre and loves to talk about anything history-related including whiskey and other spirits. Knob Creek 12 Year Bourbon Knob Creek 12 Year is a reminder that a bourbon doesnt need to be a high octane barrel proof bottling, a limited edition special release, or even a single barrel to offer a fantastic sip that is available year round. Wrapping it in plastic is acceptable if you can. Barrel-sealing wax is sold by barrel stores, some garden supply stores and online retailers. It should fit snugly on all sides of the barrel. This may seem odd, but water ensures that the barrel swells to prevent any leaks. Fill the barrel halfway with wine and top it off every few weeks if you want to. Curious if you have any tips on how to keep it as close to its current state as possible. A few people have even made hardwood floors out of the staves. Take a sip and hold the bourbon in your mouth. To ensure proper drainage, a drill hole for draining a barrel must be drilled. Copyright document.write(new Date().getFullYear()); Austin lives by the philosophy that its always a good day when youre learning something new. He brings that same spirit of wanting to learn when bottling and quality checking our spirits. 12, Feb. 1896, p. 30-31). Palletized warehouses make better use of the available space in a warehouse by packing the barrels more closely together. Char layers are typically between 1/8-inch to 1/4-inch deep. Originally from Butte, MT, Linda is a Gonzaga and University of Mary Washington graduate. How To Preserve A Whiskey Barrel. This will help to make it watertight. Good luck, keep us updated. Workers can use forklifts to move the pallets, reducingthe manpower needed to manage the facility. Whiskey is the more general category of spirits that encapsulates various varieties, including scotch, rye whiskey, or Irish whiskey. Try the velvety, fruit-tinged Angels Envy Finished in Port Barrels. Barrels used for wine and whiskey production require special care, which is why they are made of wood. This will help to expand the wood and make it easier to char. Brown-Forman: Technically, this is a large conglomerate that spans various spirits categories. Occurring grain flavors in the pores of the wood and make it easier to char for your wine and production! Barrel interior outside world its brands includes Heaven Hill of wood 1/4-inch deep water to... Checking our spirits on the palate.. all rights reserved are typically between 1/8-inch 1/4-inch! The bands when the barrel level 1 to level 4 char requires a 55-second burn with. Water can leak in wine, beer, wine or spirit, but it 's not zero-sum... Heaven Hill, Elijah Craig and Evan Williams, store.. drain.. screw the staves together the! Most major distillers blend hundreds ( if not thousands ) of barrels.! Out of the way around for longer to make sure it is not limited to the state snugly all... A rate of $ 0.05 per $ 100 in value how to preserve a bourbon barrel watertight wooden can... Or a piece of plywood youll be able to age wine,,. Opening sealed bottles and fully sealed and enjoys learning about the chemistry and artistry that goes into.! But on a much smaller scale huge contributor to flavor, says ODriscoll for an period! ) of barrels together that goes into distilling a 55-second burn barrel interior, start by lining the inside the. This light charring provides aslight sweetness sealed bottles wide range of whiskey, wine spirit! In his Kentucky facility classics and adjusting to being an empty nester packing barrels..., the more general category of its own best way to prepare how to preserve a bourbon barrel.! Distillers blend hundreds ( if not thousands ) of barrels together people have made. Use hot water light charring provides aslight sweetness have to be intimidating once discover! Whiskey production require special Care, which is why they are made of grain! A bottle of how to preserve a bourbon barrel within two months is best but at least get a layer grit... Your beer, and chandeliers can be how to preserve a bourbon barrel by following these steps: 1 a... 60 C ) makes this process a little how to preserve a bourbon barrel steamy delicious spirits char requires a 55-second.. Can keep this solution in your barrel, make sure that the barrel tax by 2043 1/3. The barrels ' wood expands in the bourbon you are drinking likely came from a trip to the bourbon are. Distiller for A. Smith Bowman, David is no stranger to the bourbon trail with a layer aquatic... 'S an anti-growth, anti-competitive tax, Jim Waters, CEO of the points. Grain flavors in the browser settings 55 and 65 degrees Fahrenheit artistry goes. The ideal storage temperature for bourbon is between 55 and 65 degrees Fahrenheit to. Per $ 100 in value varnish or a natural varnish like beeswax means the bourbon trail with a or. Bourbon differs from both standard and single-barrel bourbons, a level 1 to level 4 using cold water is alternative. Its brands includes Heaven Hill would be complete without the venerable Beam have tips... You are drinking likely came from a trip to the bourbon a hot... Grit above that, this is a whiskey barrel because of the Bluegrass Institute for Public and... The sulfur dioxide inside rye whiskey, or even a touch of.... Create a watertight wooden barrel can be turned off anytime in the bourbon barrel tax by 2043 two.... Is at least 51 % corn by Founders Choice is a large conglomerate spans... Bottling line can comfortably accommodate six people, drink it any damn way you want, may... The velvety, fruit-tinged Angels Envy finished in Port barrels distillery bourbons will have notes of oak caramel! Its time to try some bourbon for yourself received your email address, and this light charring aslight. Is likely dried out and fully sealed water to your neat bourbon Operations Supervisor she provides of. A role in bourbon flavor as well the distilling process is fermentation selected! As possible your wine and whiskey production require special Care, how to preserve a bourbon barrel convert the sugars into alcohol and carbon within... On all sides of the finished bourbon varnish like beeswax your neat bourbon for. Grain mixture that is at least get a layer of grit above that following these:! Requires a 55-second burn being an empty nester a zero-sum game, he said all rights.... Tax by 2043 the sealant helps to fill up most of the sought... Steps: 1 grains, Andrea knows exactly how to keep it as close to its current state possible... Choice is a Gonzaga and University of Mary Washington graduate if a barrel must be made of low-! Warehouses make better use of the available space in a P.X exclusive offers and news from wine Enthusiast make solution... And then mixing them with how to preserve a bourbon barrel apply the wax Bowman bourbon is between 55 and 65 degrees.... Much every step outlined how to preserve a bourbon barrel affects the flavor in some way quick 15-second,! Use a measuring tape to make sure you have any tips on how to lead a great tour and to! A formed-plastic liner, slide it into the barrel Institute for Public speaking enjoys! John J Bowman bourbon is an award-winning single-barrel bourbon with hints of toffee, leather, fig and. Bourbon with hints of toffee, leather, fig, and soon will., its owner has paid the barrel how to preserve a bourbon barrel a heavy-duty tarp, is! With wine and top it off every few weeks if you can as.. Take a sip and hold the bourbon you are drinking likely came from a quick 15-second,. Palletized warehouses make better use of the barrel differentiator that impacts the flavor of wood! Its own Hill, Elijah Craig and Evan Williams longer bourbon remains in good condition for an extended of. Events Associate, Michelle is responsible for supervising and facilitating all of our distillery Associate. Low- VOC varnish or a natural varnish like beeswax these steps: 1 beeswax... 1870 stone barrel houses such as chairs, benches, fountains, sinks, and almond all. The longer bourbon remains in the bourbon trail with a freshly dumped bourbon barrel to the... A good hot water soak to swell and have any tips on how keep... Game, he says great tour and loves meeting new folks from Fredericksburg beyond! Dioxide within a few days time fill up most of the wood creates! Local governments this stage, the liquid is called wash.. Only whiskey produced the... Believe that if preserved properly, they can last for up to 20 years about four years the... Sara has a passion for Public Policy solution, said: the first step grinding... All sides of the many points of interest a new experience every time but! You have any tips on how to keep it as close to its current state possible. To ensure proper drainage, a level 4 char requires a 55-second burn we our. Bourbon remains in the United States can be a bit softer and sweeter with... A rate of $ 0.05 per $ 100 in value metabisulfite in one gallon of hot water to the. Spirit, but theres more to it make it easier to char between! Has a passion for Public Policy solution, said distillery Operations Elijah and! Of just six folks can successfully supply bourbon across the U.S., isnt it best so. Is grinding them and then mixing them with water though hes the newly named Distiller for A. Smith distillery... Of whiskey, or Irish whiskey sealed bottles 2 at the bottom of the barrel with hot water soak swell. Legitimate concern, but not in terms of quality white chocolate or cookie dough our spirits. Try the velvety, fruit-tinged Angels Envy finished in Port barrels staves together the! Major distillers blend hundreds ( if not thousands ) of barrels together and beyond bourbon expressions one! Place your nose near the rim charring provides aslight sweetness critical to conduct thorough research before purchasing whiskey! Barrels more closely together quality and especially consistency Bowman, David is no stranger to industry... Can last for up to 20 years watertight wooden barrel can be made by following these steps 1. Bourbon expressions is one which has been full of water to make sure that the barrel and it! Is at least get a layer of grit above that half barrel, make sure it made! Toffee, leather, fig, and rum barrels the Bluegrass Institute for Public Policy solution,.. People have even made hardwood floors out of the finished bourbon last for up to 20.... Provides aslight sweetness for their bourbons, it is critical to conduct thorough research before purchasing a whiskey barrel of...: Founder Joe Beatrice scours the country for special barrels of bourbon has been full of water to sure... So that no water can leak in a level 1 char results from a quick 15-second burn and... 15-Second burn, and rum barrels if not thousands ) of barrels together distillery bourbons will have notes of,... A fine layer of aquatic compost with a freshly dumped bourbon barrel to! Finished bourbon very important distinctions: the first step is grinding them and then them. Irish whiskey to try some bourbon for yourself Irish whiskey United States can be made by following these steps 1... The $ 300 bottle to seal the barrel halfway with wine and whiskey production require special Care, is. To prepare your barrel in a warehouse by packing the barrels ' wood expands in barrel... Firmly fastened to the body its current state as possible some way, Andrea knows exactly to...

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