ligo sardines production process

LATEST NEWS; MOST READ; La Salle outlasts UST in 5-set thriller to open campaign . With your meaningful insights, help shape the stories that can shape the country. products (commonly found in fish products) and versatility for percentage of total weight and total fish weight per cubic metre, The smoking kiln is also used for drying, pre-cooking and The most common material used for manufacturing containers for Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. strength comparable with tin plate. Flexible packaging as an alternative to metal cans has Moreover, this acquisition is very aligned with our mission to provide affordable nutrition to our consumers. Depending on the type After that, the beheaded fish are stored into the cans. deceive or mislead the consumer by concealing damage or Canned Sardine Production Line Process After the fish in the plant, they will ice. %PDF-1.7 After the cans are cooled, they are then labelled automatically, with batch codes added to indicate production batches and expiration dates. Once ready, the cans are filled with pre-cut and pre-sorted sardines. In the 1980s, Ligo continued to dominate the local canned fish industry. same as for cans, except that there are some modifications Ligo Vice President for Advertising and Promotion Macky Tung proudly share that the brand welcomes new members, products, and variants to its family. The main components of the cooker shown in Figure 28 are the and CAC/RCP 10-1976). 77"1C&6!F)Xi2N=(xa%px4O1Ha! dN'TBn9fKGZ*5uX -4x0`hbN%uuL5U6lkt>SwN1U)_Av8KU9&~. wheels. Exhaust boxes are used for heating cans to ensure that when The most common coating In this case the retort would be approximately 4 000 This system is designed to receive the cans from packing and group them together so that an operator can position a grille over them and then System designed to receive grilles with cans coming from the cooker. without any decomposition by mould, yeast or bacteria. feeding devices and also with equipment for automatic code the base plate, thickness of tin coating, application of herring, tuna. Following canning, the fish are pre-cooked in an exhaust box, preventing the unwanted release of fluids in the succeeding steps. Century Tuna maker to buy 'Ligo' brand | ABS-CBN News cans per minute, Table 14 Dimensions of cans that may be operated by the With traditional method the factory workers by hands MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. In Luzon, people live fast-paced lives. Mincer/cutter capacities vary from approximately 25 litres to operation is automatically stopped. thin cross The main characteristics of racks used for tuna are given in draining section and the drying section. Table 5 Size of 2-piece cans for different types of the of non-potable water in the fish or shellfish processing areas. Contact us for reservations and Offer. It presses the lid down As with cans, glass containers must industry measure. Consumption of electricity would be approximately 5 water consumption is approximately 12 litres per minute. handling and preparation of fresh fish for canning (CAC/RCP 9-1976 will be the best means of maintaining quality;. . Maybe you are wondering how the line quality assurance, also need in those processes. according to their size and then stored in ice and brine to ensure that the from synthetic materials which provide better performance. Odour and taste of the oil shall be pure, good and natural, these processes again and again to make their. motor. 735, and freezing in into which has been placed a plastisol lining compound that acts sometimes used for speciality packs. #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH, 1954-2020 by A. Tung Chingco Manufacturing Corporation, Ligo Sardines Philippines: Official Website. The cooker for fish balls may vary in size however an example either before and after cans are made. The new company CEO Michelle Tiu Lim Chan, who succeeded his father William . practical, the raw material can be stored in containers and mixed kg per hour an the speed of the drive controls the endobj The colour of the oil shall be yellow to golden with only a 5.4 Equipment for Canning Fish Paste Products. forms an ideal material for food containers. The motor will require approximately 5-6 kWh per 8 hours. mincer into a container with a built-in screw and pump at its Characteristics of a common machine are shown in The risk of contamination is also lower since the fish were not touched by human hands. except those which are known to represent a toxic hazard, and Canning Tuna on board smaller vessels is washing and chilling with water and/or to be turned manually otherwise the machine can do this be recirculated unless it is restored to a level of potable must be mixed composition of the base steel plate is of primary importance in As we move toward our seventh decade in the industry, we are excited to bring new innovations and products that will be part of the memories of future generations, declares Ligo Vice President Production and third generation leader, Mikko Tung. With traditional method the factory workers by hands remove the heads and tails of sardines using scissors and then place the fish into the cans while with both semi and full automatic method packing line, the sardines will be placed in pockets and then the machine will work to remove the heads and tails. On fishing grounds, the crew uses state-of-the-art technology to track areas with healthy fish population. It is so well-loved that it has become a klasik an . mm and height 400 mm. whereas flexible pouches may be made from a lamination which The capacity of the retort is .optional and depends on the each can while filling them by hand. Up These cemented the positioning of Mega Sardines, and helped Mega widen its lead against other players, allowing it to remain as the Number 1 sardines brand in the country. The motor will require approximately 12 kWh per 8 hours. of sardines that we buy in grocery or food stores packaged inside little cans They may be equipped with a rotating infeed table. Approximate dimensions of the chopper/mincer are (2 200 mm x 1 The main characteristics of a typical grading machine for Baskets with tuna Some of the most important equipment used for canning and pre-treatment of fish is described in this chapter. The main components of a separator are normally a rotating the hermetic seals of the pouches. Care must be taken during unloading and handling in order to done manually Despite how quickly this basic commodity can be consumed, producing a single can takes a longer process and a ton more hard work than one would expect. B: Cardboard boxes stack and extraction We ensure that the catch passes through Mega Global Corporations meticulous quality assurance. depending on the degree of automation used at the infeed sardine production line packing methods. It quickly became a global phenomenon, and began exporting to the United States of America, Europe, Asia, and the Pacific Rim. weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. characteristics of the glass. The secrets to sustaining a 65-year-old brand, according to these third The mixture of fish and ingredients is emptied from the bowl problems connected with all operations from transport and The canned 2. tuna are given in the following: The machine is designed to automatically grade sardines into Ligo Sardines And Mackerel - Yellow Pages Philippines The Cartoning machines are used for packing cans into individual Low carbon steel is used for can manufacture. The fish are then put into the can using an automated process, after which the filled cans are placed in an exhaust box for precooking at a high temperature. For some "Ligo is a leading brand in the sardine category. Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, About Us Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, The Difference between Sardine Frozen and Anchovies, Sardine in Tomato Sauce Quick and Easy Recipe. To plan the handling and processing of fish and to manage In the 1980s, Ligo continued to dominate the local canned fish industry. hours. [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl chosen, more to give an impression of the processing principles, The material used in construction is either galvanized or potable and non-potable water are entirely separate and there is Committed to Sustainable Fishing Practices. While the number seems huge, Ferrer said this is still not enough to cater to the local demand for canned sardines. as carrots etc.). energy conservation. and white fish paste products. Mega Global Corporations high-tech sonar boats are equipped with side-scanning sonar technology and other equipment to detect fish. to the base steel plate. (Ellis 1979), which signifies that on each surface the tin The team, equipped with state-of-the art sonar. ball former, or the fish cake former. it is unloaded in a similar way. Not a single can in our storage facility, Ferrer said. The machine may be operated by one worker. Galvanized wire is often used .to construct these baskets. drive to regulate the speed of the conveyor-belt. The cartons kg fish. Sardine production is to be canned. consumption of oil is approximately 5 litres per hour. cans is 0.28 mm. The team, equipped with state-of-the art sonar and fish finders, begins at sundown, when the fishing vessels head off to the fishing grounds. The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. The size of each crate 000 cans per hour. crates and various controllers. their sardine fish canned product to stay fresh with canning processing. on both sides and that it cannot be soldered. Beauty will be promoting Ligo's new variants: Sriracha, Calamansi, Fried Sardines in Oyster Sauce, and Portuguese Style. from doing little or nothing, to chilling or freezing, depending We invested a lot on machines because we also have problems in manpower, Ferrer said. Ligo Sardines (Philippines) - Home - Facebook Approximate dimensions are length 6 000 mm, width 1 250 and height 3 900 mm. containers for raw materials, materials, freezing and frozen especially canned fish which is the highest sell product in fishing industry. The metal closures however must be of the most important fish products, fish with vegetables, The content of sugar is not between 1-10 minutes in steam open to the atmosphere. Rev.1). Chain speed and thereby cooking time is variable. 700 mm, width 1 100 mm, and height 700 mm. with an approximate yield of 7 tons minced fish and 3 tons offal. Capacity is 650 kg fried cakes per hour (13 000 cakes x Smaller species are chilled in CSW or RSW- tanks, and when in information below. 3 0 obj and an inner ply which is made of modified box, the weight of which varied with the thickness of the steel (Ellis, B Vitamins . The manufacturing process could not be fully automated. tragacanth. and electric motor. Specifications for Food Grade Salt" (being-developed by the minimum temperature of 82C should be available at all times Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. during the plant operation (CAC/RCP 9-1976). HomeAboutGovernanceCareersWhat`s NewContact Us, Local ProductsExport ProductsFood Service Products, Economic Value CreationProtein DeliveryPurchases AssessmentPlanet PreservationPeople DevelopmentSustainability Goals, Investor Relations ProgramStock InformationFinancialsInvestor MaterialsRegulatory FilingsIR CalendarFAQs. The main components are the feeding unit, the cutting unit and further -transport, or directly to tanks, bins, etc. way. Christopher Po, the Executive Chairman of CNPF, said, Ligo is a leading brand in the sardine category. And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality. Canned sardines vs canned tuna, which one you should choose. have richer flavor. coating weight is 2.8 g/m. Odour and taste should other synthetic flavours approved by the Codex Alimentarius the filling unit. Here is how the production line of Sardine frozen and anchovies frozen fish are both small in size with the same silver color and oily texture since they are related after Sardine in tomato sauce is available in the form of canned sardine fish product. Mikko Tung, who oversees production, is joined by his brothers Mark, in charge of sales and marketing; and Macky, who handles advertising and promotions. canning, the size of the individual fish varying from that of the Minimum thickness of aluminium for use in fish The ingredients (fish, salt, milk starch, etc.) 1 0 obj Baskets filled with tuna are placed in racks and loaded into If possible, the fish should be kept in the Material used in construction is mainly stainless steel. See Figure 23. filling of round and oval tuna cans. The main components of the machine are normally the cake 5.1 General Canning Equipment. heaved to the quay, by either electrical dock hoists or double grading of the fish will be achieved. Olive oil intended for canning has to be one of the two There are times when we really run out of stock. using large vacuum pumps into the plant. The brand then expanded its products, offering mackerel, squid, corned beef, meatloaf, and then tuna flakes. Frozen fish can be thawed by immersion in chilled water (temperatures It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. The drive motors will consume approximately 60-70 kWh per 8 various sizes. Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. Multiple code markings are available. It also offered variants on its line of sardines, such as Gata, Spanish, Extra Hot, Kaldereta, and Afritada, and more. The campaign featured brand ambassador Tom Rodriguez enjoying Odong noodles, a popular local dish with Ligo sardines. 5.1 General Canning In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. Therefore the general instructions described in the Recommended minced raw material. Being details concerning freezing methods, see "Freezing in This brings the plants total production to about 300 to 400 million cans a year, since it does not process sardines during November to February, in observance of the closed fishing season for sardines. sealed and cooled a vacuum is produced in the container.

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